{"id":27367,"date":"2021-03-30T21:30:31","date_gmt":"2021-03-30T21:30:31","guid":{"rendered":"https:\/\/rollerdie.com\/blog\/2021\/03\/30\/roll-forming-low-waste-manufacturing-process\/"},"modified":"2022-12-08T14:14:24","modified_gmt":"2022-12-08T14:14:24","slug":"roll-forming-low-waste-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.rollerdie.com\/roll-forming-low-waste-manufacturing-process\/","title":{"rendered":"Roll Forming is a Low Waste Manufacturing Process"},"content":{"rendered":"
Waste in manufacturing is a big topic, especially when evaluating your supply chain to ensure sustainable operations. Roll forming is a surprisingly low-waste process and our team is always looking for further ways to improve our process and reduce unnecessary costs.<\/p>\n
By its nature, roll forming<\/a> uses the majority of the raw material purchased, with very low scrap rates. Flat rolls of metals, including steel, stainless steel, and aluminum, are rolled into various cross-sections. Thanks to precise cut-off dies and good quality control, almost all of the metal makes it into a finished part. The tiny rounds of metal pushed out by our in-line punches are the only scrap part of our raw material.<\/p>\n However, there are other ways our team looks to ensure we\u2019re a low waste process. The choice of lubricating oil is regularly re-evaluated to make sure we are using something that is environmentally friendly and either leaves a protective coat on the metal or evaporates with no residue. We re-use pallets for raw materials<\/a> and tooling, and we regularly re-use in-house tooling thanks to our Standard Tooling Catalog<\/a>.<\/p>\n Our team also works with our customers to develop a process for re-usable packaging. Especially when we are delivering parts to customers on a just-in-time basis, we want to be able to use the packaging again and again, cutting down on waste.<\/p>\n