Advantages Of Using Roll Forming

Roll Forming provides you with than any other metal forming process

Over the last 85 years, Roller Die + Forming has focused on perfecting the roll forming method. Roll forming is superior to other metal forming processes and has advantages over extrusions, for many reasons. The main benefits of roll forming are as follows:

The Advantages Of Using Roll Forming

Handles any project size

In larger projects, the cost of roll formed tooling is overcome by sheer volume. And since Roller Die features over 2300 free in-house tooling parts, we can provide parts with little or no upfront tooling costs. We are not like other roll forming firms who hide the cost of the tooling price.

Roll forming also makes it easier to produce longer lengths than are typically available on a stamping press. We can put holes in the part in-line, and we can provide you with the end cut you desire.

Our engineers happily cater to all client needs, handling any job size with ease. Click here to view a case study on how roll forming handles any project size.

Provides closest tolerance

Roll forming can provide much closer tolerances than other metal processes.

Please see our Capabilities section to view Roller Die’s pledge for extremely close tolerances, which are held on both the degrees on legs and end cut. In addition to this, we can also hold close tolerances on hole punches.

Proficient in complex jobs

For one, roll forming excels in creating parts with uneven legs, and complex hole configurations. Roll forming ensures that shapes and dimensions are always accurate and uniform. Additionally, the roll form process make extremely precise cuts. These features are especially important to us, since Roller Die caters to custom metal roll forming needs.

Custom Roll Formed Shapes
Custom Roll Formed Parts

Unable to find an exact match in our metal roll forming standard tooling library?

No problem.

With nearly 200 years of cumulative metal roll forming and shop experience, our engineers and in-house tool room can still meet your needs. Fill out our request for quote form to send specifications for your upcoming metal roll forming project and/or upload your CAD designs.

Custom Roll Formed Parts

Advantages of Roller Die + Forming

Other Roll Forming Materials

Almost any material that can tolerate bending to a desired radius can be roll formed. The more ductile the material is, the better it will roll form. The roll forming process can handle ferrous, nonferrous, hot rolled, cold rolled, polished, plated, or pre-painted metals producing excellent results.

Additional In-line Services:

Roller Die can provide the following in-line services:

  • Bi-Metal Roll Forming
  • Coining
  • Embossing
  • End forms to specification
  • Holes
  • Lancing
  • Lock Seam
  • Marking/Labeling
  • Mitering
  • Perforating
  • Pre-notch & Post-notch presses
  • Ring Forming
  • Shearing
  • Slots
  • Sweeping
  • Tabbing
  • Welding
How Does Powder Coating Work?
Metal Assembly Service

Our Roll Forming Capabilities

At Roller Die + Forming, we are committed to offering superior quality roll formed products for aircraft components and more. Call us today to get a quote. We guarantee you outstanding and unparalleled services.

Our Roll Forming Capabilities

At Roller Die + Forming, we manufacture the very best roll formed products for agricultural equipment and machinery. Call us today to get a quote. We guarantee you quality and excellent services.