As the global automotive industry moves at full speed toward more efficient, high-performing, and environmentally friendly vehicles, advanced materials and innovative manufacturing techniques play a pivotal role. Custom roll-formed products, with their precision engineering, lightweight properties, and cost-effectiveness, have the potential to significantly contribute to automotive design and manufacturing advancements. In this article, we will […]
Roll Formed Aluminum
Aluminum is a very versatile material that works well with the roll forming process. Aluminum provides the advantage of being lightweight, while also offering significant strength. Some aluminum alloys can be two to three times stronger than steel. Other advantages aluminum roll forming products offer include:
- Non-combustible – Aluminum is a safer option over other materials where fire is potentially a hazard. Rolled aluminum alloys generate no dangerous emissions when exposed to heat, and do not burn.
- Corrosion resistant – When exposed to air, aluminum forms a natural, transparent oxide film, protecting it against further reaction and corrosion. Certain rolled aluminum alloys will maximize corrosion resistance for certain applications.
- Non-toxic – Rolled aluminum alloys are non-absorbent, easily cleaned, and non-toxic, making them well suited for products that will be used in food applications.
Roller Die has extensive experience in aluminum roll forming, and is capable of handing both small and large scale projects for a variety of industries. Our engineering team will work with you to produce your design to your precise specifications.
Unable to find an exact match in our metal roll forming standard tooling library?
No problem.
With nearly 200 years of cumulative metal roll forming and shop experience, our engineers and in-house tool room can still meet your needs. Fill out our request for quote form to send specifications for your upcoming metal roll forming project and/or upload your CAD designs.
Roller Die + Forming News & Articles

Exploring the Environmental Benefits of Custom Roll Forming in Sustainable Construction
The construction industry is undergoing a transformative shift toward sustainability and eco-conscious practices, striving to reduce the environmental impact of buildings while promoting energy-efficient design principles. Custom roll forming, as a manufacturing process that delivers both precision and resource-efficiency, can play a pivotal role in driving the adoption of sustainable construction techniques. By aligning with […]

The Impact of Custom Roll Forming on the Aerospace Industry
In the highly competitive and technologically advanced aerospace industry, optimizing performance, efficiency, and durability are of paramount importance. To meet these demanding requirements, engineers and designers are continually seeking innovative manufacturing processes and materials that offer lightweight, strong, and reliable solutions. Custom roll forming, a state-of-the-art manufacturing technique that delivers high-quality metal components in various […]