When considering the best way to make the steel, stainless, or aluminum parts you need for your final assembly, there are a number of different factors that come into play. The costs of manufacturing the parts, in particular, can be a driver determining the right path forward. For roll forming, there’s often a significant up-front tooling cost to design and manufacture the tools necessary to shape the metal. Then there […]
While the many of our customers like to take advantages of Roller Die + Forming’s Standard Tooling Library to help significantly cut the up-front cost of tooling, other customers have very specific and unique shapes they need. In these cases, custom metal forming is the best option for their parts as they can specify the exact shape, metal thickness, and length of their part. They can even punch holes in […]
The economy in the U.S. is strong and, even with the uncertainty in manufacturing caused by the tariffs, roll forming is still going strong. The team at Roller Die + Forming pays attention to a broad variety of economic indicators to be able to make strategic growth and purchasing decisions. While the economy still cycles, it appears that the upward growth of the economy will continue into 2019. This is […]
Do you use fabricated aluminum extrusions? Many custom metal parts are made using extrusion that would be cheaper or easier to make using roll forming. Roller Die + Forming engineers can look at the particular part you’re making to determine whether you could save money or have a faster process using roll forming. You may also be able to run smaller batches and have them delivered just in time by […]
In the world of just-in-time manufacturing, every day counts. A customer needs a shipment of their parts at exactly the right time, so when a machine goes down or a roller starts wearing out, time is of the essence to quickly fix the problem and keep the machine running. Where other businesses have to source their tool-room needs to outside companies or even out to China, Roller Die + Forming […]
Roller Die + Forming enjoys attending the various solar energy trade shows throughout the year. We help a number of companies create their custom racking systems used to install solar fields across the country. We’re always watching the industry and excited when new municipalities take on solar projects.
One major initiative the legislature of the state of California is focused on is moving the state’s energy sources to 100% clean energy […]
Like most manufacturers, the Roller Die team is closely watching the developments in negotiations with China and, in particular, the impacts of the steel and aluminum tariffs on both the negotiations and on businesses who use those imports as part of their products. As it seems likely that the trade war will continue, along with the existing and increased tariffs, businesses are starting to look for creative ways to mitigate […]
One add-on process offered by Roller Die is the ability to powder coat metals after the part has been roll formed. The benefits of powder coating include providing a finish designed to resist corrosion that, unlike traditional liquid finishes, uses a less hazardous material. Powder coating also allows the application of a thicker coating to the metal and a smoother, more consistent appearance.
Initially, the coating has a texture similar to […]
While the material handling industry has always been a big client for roll formed parts, new advances in warehousing technology, using additional roll formed parts, are opening up additional efficiencies in storage systems. One particularly fascinating improvement, commonly used in Europe and increasing in application in America, are automated storage and retrieval systems (ASRS).
These systems allow storage racks to be both tall and deep, holding dozens of similar pallets on […]
At Roller Die + Forming, we work directly with our customers to incorporate as much value into a part as possible. Often, creating value for customers means eliminating secondary operations. For example, if your part contains holes, perforations, notches, embossing, or tabs, we can almost always incorporate these features inline as part of our process. Adding these features within the roll forming process eliminates the need to move parts into […]