One of the most common questions the Roller Die + Forming engineers get is how long tooling lasts, especially when a customer is purchasing custom tooling. Standard tooling is great for running many shapes, but customers often have their own specialty cross sections or punch patterns and want custom tooling to make exactly the roll […]
Roll Formed Aluminum
Aluminum is a very versatile material that works well with the roll forming process. Aluminum provides the advantage of being lightweight, while also offering significant strength. Some aluminum alloys can be two to three times stronger than steel. Other advantages aluminum roll forming products offer include:
- Non-combustible – Aluminum is a safer option over other materials where fire is potentially a hazard. Rolled aluminum alloys generate no dangerous emissions when exposed to heat, and do not burn.
- Corrosion resistant – When exposed to air, aluminum forms a natural, transparent oxide film, protecting it against further reaction and corrosion. Certain rolled aluminum alloys will maximize corrosion resistance for certain applications.
- Non-toxic – Rolled aluminum alloys are non-absorbent, easily cleaned, and non-toxic, making them well suited for products that will be used in food applications.
Roller Die has extensive experience in aluminum roll forming, and is capable of handing both small and large scale projects for a variety of industries. Our engineering team will work with you to produce your design to your precise specifications.
Unable to find an exact match in our metal roll forming standard tooling library?
No problem.
With nearly 200 years of cumulative metal roll forming and shop experience, our engineers and in-house tool room can still meet your needs. Fill out our request for quote form to send specifications for your upcoming metal roll forming project and/or upload your CAD designs.
Roller Die + Forming News & Articles

Why Choose Custom Tooling
While we talk a lot about our Standard Tooling Library, Roller Die + Forming also makes custom tooling. For many of our customers, that’s the best option and here are a few reasons why. Customer Owned Tooling. When you purchase custom tooling, you own it. This means that, if you want to, you can take […]

National Bourbon & National Blood Donor Day
Bourbon and Blood Donations is a cause the entire team at Roller Die + Forming can get behind. With yesterday being both National Bourbon and National Blood Donor Day, Roller Die partnered with the Kentucky Blood Center to offer a raffle with three excellent top prizes. These included a bourbon basket for Roller Die employees […]
- « Previous
- 1
- 2
- 3
- 4
- Next »