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Roller Die Supports USA Cares

The team at Roller Die + Forming is choosing to support USA Cares again this year as part of our holiday philanthropy efforts. Many of our employees are veterans and we want show that we appreciate their service and care about what happens to military personnel when they return from overseas.

Many servicemen need on-going treatment or run into financial difficulties when transitioning from life in the military to life as […]

By |November 28th, 2016|Roller Die News|0 Comments

Roll Formed Parts in the Truck Trailer Market

The Roll Forming process is particularly valuable when the customer’s volume increases exponentially over press brake. Usually, at this point, Roll Forming becomes more affordable for the volume of the job can be completed faster with less labor cost per piece. In addition to this, Roll Forming allows for more complex profiles than traditional press brakes.
Roller Die + Forming and the Truck Trailer Market
Roll Forming can be used in the Truck […]

By |November 23rd, 2016|Current Roll Forming Projects|0 Comments

Roller Die Runs .250 Grade 50 Steel

Roller Die + Forming has the ability to roll .250 grade 50 steel.  We just completed a very large order of .250 X 2.750 X 2.750 angle.  This order ran off one of the tools that we have in our standard library of tooling.  As of today, we have of 3,500 unique sets of tools.  We can do most jobs with a very minimal set up charge.

Let us save you […]

By |November 7th, 2016|Continuous Improvement, Roll Forming, Roller Die News|0 Comments

Roll Form Racking

Difference in Manufacturing
Roll form racking is manufactured by roll forming flat steel stock into a desired shape, commonly an open “C” shape for the uprights and a closed tube with a step for the beams. Typically, “tear drop” holes are punched into the face of the upright to allow for the installation of beams without the need for any additional hardware.

Structural frames and beams are manufactured from hot-rolled structural “C” […]

By |October 24th, 2016|Uncategorized|0 Comments

Why Powder Coat

Powder coating provides a tough finish that resists corrosion. Compared to traditional liquid finishing, it emits less hazardous materials – for a safer process. Our powder coating process matches our commitment to keep costs to our customers low.
How Powder Coating Works
Although you can see its results, powder coatings are based on nanotechnology. The coats themselves combine curatives, pigments, levelers, flow modifiers and other additives – designed to bond to the […]

By |October 17th, 2016|Roll Forming|0 Comments

New Roll Lines and Stamping Presses in Green Cove Springs Facility

Roller Die + forming purchased three new roll line and two stamping presses for their growing operation in Green Cove Springs, Florida. In 2015 Roller Die added approximately 20,000 square feet to the facility to support several new customer as well as continued growth with existing customers. The size of the equipment purchased will give the facility the capability to roll form and stamp thicker materials to support growing demand […]

By |April 5th, 2016|Uncategorized|0 Comments

Roller Die Expands Frankfort Capacity

To support the increase in demand for current and new customers Roller Die + Forming has expanded its roll forming capabilities to six roll lines, added stamping capabilities and began a second shift at its Frankfort, KY facility. The markets to be served from this facility, at present, are Solar, Commercial Construction, and Material Handling.

“Roller Die + Forming looks forward to increasing its work force at the Frankfort facility as […]

By |March 9th, 2016|Roller Die News|0 Comments

Roller Die & Forming Expands

Roller Die & Forming has added 20,000 square feet to its Green Cove Springs, Florida facility. The growth in organic business, coupled with new markets the company has penetrated required the facility expansion. Additional equipment is being considered to expand capacity and to diversify into other technologies the plant does not presently have.

By |February 23rd, 2016|Roller Die News|0 Comments

What Separates Roller Die from the Competition?

The actual roll forming process is the same for all roll formers in the industry, so how does one distinguish themself from the competition?
Benefits
At Roller Die and Forming we have 2 major benefits no other roll former has to offer:

A library of standard tooling some 3,000 profiles strong
A full in house tool room with 7 full time engineers

We can design and build pre-punch die as complex as our customer imagination.

The […]

By |December 4th, 2015|Roll Forming|0 Comments

How to Design for Roll Forming

If you’re considering roll forming versus press braking or stamping for your production needs, then you’ve come to the right place. At Roller Die, we truly believe that roll forming can be more beneficial than other production methods. Roll forming is less labor intensive, less costly, and can be done more quickly. The roll forming process also ensures better consistency and quality in each individual piece. Of course, these are […]

By |November 16th, 2015|Roll Forming|0 Comments